Scope of Work
The Cianbro team converted the existing slurry-based manufacturing system to a dry system by fully installing and commissioning new plant process equipment which includes preheater assembly with calciner; Loeshe roller mill; hydrated lime bin; homogenizing silo; heat exchanger; F.L. Smidth clinker cooler; numerous feed conveyors; dust collection systems as well as all associated buildings, ductwork, stacks, mechanical and electrical efforts. Work activities culminated in a 42-day outage to tie in and start up the new process, complete modification to the existing finish mill, and shorten the existing kiln by half.

Project Details

• Formed and placed 5,500 cy of concrete
• Installed 220 tons of rebar
• Installed and tensioned 151 rock anchors with 85 and 200 ton capacities
• Installed 10,000 sf of 8 inch concrete block
• Erected 1,200 tons of structural steel
• Installed 300 tons of miscellaneous metals
• Received, assembled, installed, commissioned and started all equipment
• Installed numerous belt, bucket and drag conveyors
• Fabricated and installed 7,000 lf of steel piping
• Installed and commissioned all electrical and instrumentation 
• Performed full electrical scope including conduit, cable tray, 900,000 lf of