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Weldon Frequency Conversion
Scope of Work
Cianbro was the EPC contractor for the complete turbine generator rebuild, conversion of the generating capacity, and balance of plant equipment from 40 to 60 Hz.
Project Details
In partnership with GLHA, a unique EPC (Engineer, Procure, and Construct) Contract was negotiated. Together, specifications were bid and negotiated with GE Hydro for the new turbine runners, rotors, and generator rewinds
Specified, bid and negotiated equipment purchase orders with ABB for medium voltage arc resistant switchgear and with Eaton Electrical for generator excitation systems
Completed mechanical disassembly and inspection of four turbine generators
Reassembled turbine generators with new runners
Rewound four generator stators and installed new rotors to facilitate frequency conversion
Installed new switchgear, auto-synchronizer, local operator control cabinets, excitation cabinets, excitation transformers, station service transformer and motor control center
Refurbished the existing mechanical Woodward Governor
Updated balance of plant equipment including air compressors, pumps, hoist, gate drives, station lighting and station heat
Modified the bearing cooling water system
Installed new tailrace monorail and gates
Performed all electrical completion checkout and commissioning
In cooperation with GLHA, Cianbro invested in several creative methods to install new systems while existing ones continued to operate allowing GLHA to continue production and transmission of both 40 and 60 Hz power. This added project value by allowing GLHA to maximize their power production.
Unique Challenge
The unique project schedule encompassed the spring runoff flows, peak power pricing in the winter months and summer, and FERC-mandated fish flow times during which certain units must be in operation.
Project Information
Owner:
Great Lakes Hydro America (GLHA)
Type of Project:
Hydroelectric & Dam
Construction Schedule:
Completed November 2005
Location:
Mattawamkeag, ME
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